There is, without a doubt, an importance in pump repair for your facilities’ overall upkeep. As mentioned before – pumps are like car engines. They are part and parcel to keeping your facilities up and running.
Here are some pump repair and maintenance tasks you should keep track of as a company:
Have a look at the original manufacturer’s guidelines. Then start determining the timing to schedule for your maintenance. Consider the fact that lines and pipes may have to be disabled beforehand. Choose a time when the system is down. Use your own common sense and decide for the company the time and frequency of the maintenance course.
It’s good to know your system and make it a point to observe your pumps. Observe it while they are in the works – live! Take note of any leaks, unusual sounds, odd vibrations, or funny smells.
Ensure that machines are shut down before you do your maintenance. Do it even when you are doing your systems check. Proper isolation is crucial not only for electrical systems but also for hydraulic systems too.
Here are some things you may need to inspect:
When it comes to lubricating the motor and pump bearing, follow the manufacturers’ guidelines. Make sure that you don’t over lubricate. If you over-lubricate, you may cause damage to the pumps as a result instead of under-greasing it.
If the bearing has a vent cap, take away the cap and run the pump for 30 minutes. Then re-install cap. This lets the access grease to work its way out of the bearing.
When it comes to lubricating the motor and pump bearing, follow the manufacturers’ guidelines. Make sure that you don’t over lubricate. If you over-lubricate, you may cause damage to the pumps as a result instead of under-greasing it.
If the bearing has a vent cap, take away the cap and run the pump for 30 minutes. Then re-install cap. This lets the access grease to work its way out of the bearing.
Step 1: Check and make sure that all terminations are tight.
Step 2: Then inspect the motor vents and windings for dust/dirt build-ups. Clean accordingly as per manufacturer’s guidelines.
Step 3: Inspect the starter or contractor for any arcing, overheating, etc.
Step 4: Use a megohmmeter on the windings to check for any insulation failure
If any seals or O-rings show damages, please it immediately. By using a temporary rubber assembly lubricant, it will ensure a skin-tight fit and prevent any leaks or slips.
Most times people will advise and advocate to get a professional pump specialist to do the pump repairs. However, there are check-ups that you can do yourself to make sure that your pump continues to function in efficiency and reduce the risk of failure.
Submersed pumps are harder for you to assess its condition, as the pump sits below waterlines and out of human sight. In these systems, you can search for any signs of damages to the system. Pay attention to any alarms that your system is sounding. Calling a specialist when you notice damage or warning buzzers can allow you to have your own system repaired before total failure.
If your pump is visible above ground, then you are able to see the warning signs of failing components. Seeing any liquids leaking from the casing and from joints are an indication that the seals have failed.
You may not always be able to see water leaking directly from the pump. However, seeing damp patches, mould, smelling stale water or sewage are important signs that your pump isn’t sealed properly.
If you witness or notice any of the above-mentioned things, call a pump company as soon as possible. Arrange for an inspection and repair service.
Remember to look at all the conditions of your system and address the consistent operational requirements of preventive maintenance. At the same time, also look for signs of possible future problems to avoid reaching a point of pump system failure.
This may be due to pre-existing conditions:
Keeping pumps running successfully in the long run of time needs proper pump design selection, proper installation, careful operation, and the ability to observe changes in performance overtime.Furthermore, if there ever is a failure in the future, the bulk of the investigation of the failure’s cause will be great. Do make sure to take relevant measures to prevent the problem from happening again.
Make sure that your pumps are in good condition so you can avoid frequent pump repair and servicing.
To ensure that you don’t have to experience catastrophic failure in the future, make sure that your pumps are:
+6085 - 416 320 / 433 101
+6085-433801